INJECTION MOLD SPECIALIST · JAPAN / THAILAND

BUILT FOR MOLDS.ENGINEERED FOR PRODUCTION.

From injection mold design and manufacturing to trials and overseas production launch.
We engineer backward from the future of stable, continuous production.

CORE FOCUSAUTOMOTIVE
LIGHTING MOLD
OPTICAL · LENS · HOUSING
SCROLL TO EXPLORE
1955FOUNDED IN
SHIZUOKA
JP / THTWO-BASE
PRODUCTION
1,300tMAX. INJECTION
MACHINE CLASS
15,000kgMAX. MOLD
WEIGHT
01 — OUR STANDARD

MOLD BEYOND THE DRAWING

Beyond “built to drawing.”

A mold is not the finished product; it is production equipment that supports mass manufacturing. We go beyond dimensional accuracy to consider molding stability, adjustability and maintenance. By connecting design, machining, finishing and trial expertise, we deliver tooling that performs on the production floor.

Our Engineering Philosophy

01 DESIGN INTELLIGENCE

02 MACHINING PRECISION

03 HUMAN CRAFT

02 — CAPABILITIES

Integrated expertise,
focused on production.

We connect processes, information and responsibility,
bringing specialist judgment together as one standard of quality.

01

PROTOTYPE & PRODUCTION

Prototype & Production Molds

From prototype molds in ZAS, aluminum and steel to production tooling for automotive lighting components. Every mold is engineered for stable molding and maintainability.

  • ZAS / ALUMINUM / STEEL
  • 40–1,300t
  • MOLDED PART SUPPORT
02

SPECIALIZED TOOLING

Specialized Molds & Parts

We also support elastomer casting molds for wire harnesses, medical intraocular lens components, low-volume tooling and precision part machining.

  • ELASTOMER
  • MEDICAL PARTS
  • PRECISION MACHINING
03

GLOBAL SUPPORT

Modification, Repair & Overseas Support

Our Japan and Thailand teams work together on mold and inspection-jig modifications, repairs and on-site launch support, including deliveries from Thailand to neighboring markets.

  • JAPAN × THAILAND
  • MODIFICATION / REPAIR
  • ON-SITE LAUNCH

SPECIALIZED FIELD

Molds that shape lightleave no room for compromise.

Automotive lighting components demand appearance quality, optical performance and stable mass production at the same time. We apply a deep understanding of lenses, light guides and housings to prototype molds, production molds and molded parts.

OPTICAL LENSLIGHT GUIDEHOUSING
Automotive lighting molded sample produced with tooling manufactured by STC
Automotive molded sample produced with tooling manufactured by STC
Black resin molded sample produced with tooling manufactured by STC
Transparent automotive lighting molded sample produced with tooling manufactured by STC

03 — PROCESS

From initial review
to the production floor.

We identify risk early and reduce rework.
An integrated system improves quality, delivery and decisions.

  1. 01
    RequirementsReview drawings, specifications and production conditions
  2. 02
    Concept & DesignDesign for molding stability and maintainability
  3. 03
    Machining & FinishingManufacture under integrated precision control
  4. 04
    Trial & ValidationEvaluate results through data and actual parts
  5. 05
    Production LaunchOn-site support and continuous follow-up

04 — PRODUCTION CAPACITY

Two production bases,
scaled to the project.

Precision engineering in Japan and large-mold capability in Thailand.
We structure production around your product and manufacturing location.

JAPAN

SAIKYU SEIKI CO., LTD.

Fujieda, Shizuoka

Saikyu Seiki head office and factory under a clear blue sky in Fujieda, Japan
HEAD OFFICE / FACTORYFUJIEDA, SHIZUOKA
1,250 × 900Max. mold size (mm)
2,800Max. mold weight (kg)
40–650tInjection machine class
SAIKYU MACHINE INVENTORY

Machining centers: 4

Sinker EDM: 2 / Wire EDM: 1

Measurement & inspection: 2

CAD / CAMAutoCADCimatronCATIA V5WORK NC
THAILAND

SAIKYU (THAILAND) CO., LTD.

Samutprakarn, Thailand

Saikyu Thailand factory in Samutprakarn
FACTORY 1SAMUTPRAKARN, THAILAND
1,800 × 1,000Max. mold size (mm)
15,000Max. mold weight (kg)
40–1,300tInjection machine class
STC MACHINE INVENTORY

Machining / NC milling: 10

Sinker EDM: 5 / Wire EDM: 1

Max. travel: 2,000 × 1,000 × 800 mm

DATA / CAD / CAMDXF / DWGIGES / STEPPARASOLIDCimatronCATIA V5
SAIKYU EQUIPMENT DETAIL

Japan — Major Equipment

4MACHINING
3EDM
2INSPECTION
01
MACHINING CENTERS
MakerModelTravel X × Y × Z (mm)Table / Pallet (mm)Spindle (rpm)Qty.
MAKINOV991,500 × 1,000 × 8001,800 × 1,00020,000 / 12,000*2
MAKINOV56i900 × 550 × 4501,050 × 55020,0001
MAKINOMCB12101,250 × 1,050 × 810*1,000 × 1,000*Max. 15,000*1
02
EDM
MakerModelTravel X × Y × Z (mm)Table / Tank (mm)TypeQty.
MAKINOEDNC1061,000 × 600 × 450*1,400 × 900 × 630*Sinker EDM1
MAKINOEDNC85800 × 500 × 400*1,400 × 900 × 500*Sinker EDM1
SODICKALN600G600 × 400 × 3501,000 × 650Wire EDM1
03
MEASUREMENT / INSPECTION
MakerModelTypeKey capabilityQty.
KEYENCEVL-8003D scanner CMMØ300 × H200 (wide field) / ±10 µm accuracy1
KEYENCEVHX-7000Digital microscope20–6,000× / 4K observation1

SOURCE: SAIKYU MACHINE LIST / manufacturer publications. *Representative specification for a discontinued model or a configuration that varies by spindle, generation or option. Please confirm the installed-machine specification for each project.

STC EQUIPMENT DETAIL

Thailand — Major Equipment

10MACHINING
5SINKER EDM
1WIRE EDM
01
MACHINING CENTERS / NC MILLING
MakerModelTravel X × Y × Z (mm)Table (mm)Spindle (rpm)
MAKINOV99L2,000 × 1,000 × 8002,290 × 1,00020,000
MAKINOV771,200 × 700 × 6501,400 × 70012,000
MAKINOF5900 × 500 × 4501,000 × 50020,000
MAKINOV56900 × 545 × 500—20,000
02
EDM
MakerModelTravel X × Y × Z (mm)Table / Tank (mm)Type
MAKINOEDNC1061,000 × 600 × 4501,400 × 900 × 630Sinker EDM
MAKINOEDGE2300 × 250 × 250500 × 350 × 200Sinker EDM
SODICKALN600G600 × 400 × 3501,000 × 650Wire EDM
OFFICIAL REFERENCEManufacturer InformationSee official manufacturer pages for product appearance and current specifications.

05 — GLOBAL NETWORK

Japanese engineering,at Thailand’s production floor.

Japan’s accumulated engineering expertise and Thailand’s manufacturing capability and agility operate as one team, sharing information across design, manufacturing, trials and production launch.

100% Japanese-owned65 Thailand staff2014 Operations started
JAPANSAIKYU SEIKIENGINEERING / MANUFACTURING
THAILANDSAIKYU (THAILAND) / STCMANUFACTURING / LOCAL SUPPORT
ONE QUALITY / TWO LOCATIONS
THAILAND — FACTORY

SAIKYU (THAILAND) CO., LTD.

899/51 Moo 21, Bangplee Yai, Bangplee,
Samutprakarn 10540, Thailand

TEL +66 (0)2-313-3453 / 3454

Note: The address above is STC's official registered and mailing address. The map uses the Google Maps Plus Code “HMMH+QWG (Phraeksa)” to show the factory's precise physical location.

SELECTED CUSTOMERS — THAILAND
THAI KOITOTOYODA GOSEI (THAILAND)MURAKAMI MANUFACTURING (THAILAND)KYOUEI PRECISION DEVICEINDIA JAPAN LIGHTING
FROM THAILAND TO INDIAOVERSEAS DELIVERY EXPERIENCE

From Thailand to production sites beyond.

STC has delivered molds manufactured in Thailand to India. We provide follow-up after delivery and, when required, dispatch engineers to support molding trials, production launch and issue resolution on site. This capability extends naturally from our core Japan–Thailand production network.

EXPORTFOLLOW-UPON-SITE SUPPORT

06 — COMPANY

Continuing the challenge
to shape the ideal.

Saikyu Seiki is a specialist manufacturer of precision injection molds. Since 1955, we have continued to refine our craft while responding to changes in products, industries and production locations.

Company
Saikyu Seiki Co., Ltd.
Representative
Fumio Saito
Capital
JPY 10 million
Employees
20
Location
2486-13 Takayanagi,
Fujieda, Shizuoka 426-0041, Japan
KEY MILESTONES
1955

Founded to manufacture marine engine components

1970

Saikyu Seiki Co., Ltd. established

1983

Head office and factory relocated to Fujieda, Shizuoka

2004

Mold-manufacturing joint ventures established in Thailand and China

2014

SAIKYU (THAILAND) CO., LTD. established as a wholly owned subsidiary

2017

Thailand Factory 2 began operations

START A PROJECT

For challenging projects,
talk to us early.

Share whatever is available: product drawings, expected resin, injection machine and target timing. Our engineering and manufacturing teams will organize the key considerations for tooling in Japan or Thailand and for overseas delivery, including India.

SAIKYU SEIKI CO., LTD. · 2486-13 Takayanagi, Fujieda, Shizuoka 426-0041, Japan